解决方案

行业解决方案

一. 茵泰科全流程解决方案 化工篇(一):进料环节

原文链接:mp.weixin.qq.com/s?__biz=MzI4MTAwMTE5OQ&mid=2650007346

拥有超 150 年的品牌历史,茵泰科是多家世界知名生产商及工程公司的首选合作伙伴,也因此深谙化工行业的生产流程以及对应痛难点。本篇从进料环节介绍茵泰科的化工行业解决方案。

散装物料接收及存储:原料在生产中的初次移动

茵泰科的台秤、平台秤和超低平台秤以及罐秤和汽车衡组件,都能以精准可追溯的程序实现数据采集功能。丰富的附件和接口选择便于客户跟踪其他的物料移动特征、权限管理及引导,并整合到用户原有的物料管理系统中。推荐产品:茵泰科汽车衡传感器。

零件计数:更短的时间内实现更高的计数精确度

以简单无误的操作为可数的货物提供快速而精确的计数,常用于按数量交付包装和材料等应用场景。

异物检测:更严密的安全保护

异物检测在生产的多个环节都不可或缺,不仅保护消费者安全,也保护设备以及操作者。茵泰科检测技术在满足数据记录要求的同时,实现原料的金属污染物可靠检测。茵泰科设备不仅可自学习优化,且内置在线的引导帮助功能,操作者上手更快,操作更简便。推荐产品:茵泰科 Vistus 金属检测机。

智能物料管理:数据记录与审计追踪

通过茵泰科的软件和数据接口,不仅可记录供应商数据,且可链接至客户自有物料及批次识别系统。所有设备一致配备双向接口和多种数据记录程序,灵活匹配客户的个性化需求。

防爆与防腐

防爆和防腐是化工行业对设备最常见的需求。遵循国际标准,茵泰科的防爆产品拥有多项认证,在全球多个地区都可销售。在防腐方面,不锈钢材质、大片斜面设计、光滑低阻力表面保障了茵泰科产品的更佳防腐性,不仅便于清洁,且耐受腐蚀性清洁剂。

二. 茵泰科全流程解决方案 化工篇(二):自动化生产环节

原文链接:mp.weixin.qq.com/s?__biz=MzI4MTAwMTE5OQ&mid=2650007433

配方管理

使用茵泰科的配方管理系统,让自动配料变得更简单高效。基于数据库的原料和配方数据管理,以及统一符合国际标准且开放的系统架构,都能实现更简便的数据交换,并能无缝集成到更高级别的系统。推荐产品:茵泰科 ProRecipe XT。

成分称重

在原料或有效成分的预处理工序中,茵泰科的工业秤产品组合可覆盖从毫克到吨的高精度称重,且测量时间短,灵活可靠。国际一流的卫生型设计便于清洁,也有助于减少潜在的污染风险。推荐产品:茵泰科 Signum 高精度工业秤。

异物检测

在化工行业,对昂贵的生产设备保护也是不可忽略的。生产过程中未被发现的金属异物不仅会损坏生产设备,工厂员工也面临极高的安全风险。茵泰科的金属检测机可及时检测异物并将其从产品流中剔除,保护消费者、设备、员工的安全与健康。推荐产品:茵泰科 Vistus 金属检测机。

三. 茵泰科全流程解决方案 化工篇(三):包装与成品环节

原文链接:mp.weixin.qq.com/s?__biz=MzI4MTAwMTE5OQ&mid=2650007463

灌装质量控制

茵泰科的灌装控制在履行法规的同时,避免过度灌装导致的成本浪费。通过实时监控生产线上平均重量动态,减少高代价的生产错误。贯彻到底的卫生型设计和高精度传感器,让茵泰科的检重方案实用且可靠。从性价比更高的独立称重到集成至企业数据处理终端的智能化解决方案,为您提供丰富的选择。推荐产品:茵泰科 Velus Go 自动检重机。

异物检测:更严密的消费者保护

在满足数据记录要求的同时,实现原料的金属污染物可靠检测。茵泰科的金检设备不仅可自学习优化,且内置在线的引导帮助功能,操作者上手更快,操作更简便。推荐产品:茵泰科 Vistus 金属检测机。

产品属性检测

歪斜的标签、不合标准的封口、不均匀的密封接缝、漏袋等等,都是影响产品交付的因素。茵泰科可根据您的应用需求定制相应的解决方案。

专业可靠的服务

早在项目规划阶段,茵泰科工程师就会参与其中,以丰富的实践经验给予建议和帮助,在更短的停机时间内实现启动、维护、纠正性维护以及系统扩展等服务:

l 咨询:生产过程分析;流程优化、系统扩展及升级、确定规范;草拟实施步骤;成本估算和计划实施。

l 启动:协助设备和系统投入生产;监控第一个生产阶段;初期指导(含操作人员培训);更新电路图。

l 一般现场服务:故障排除和错误分析;调整以适应变化的生产环境;外部影响后的纠正性维护;更换设备后的安装与启动。

l 维修、更换及备件:维修有缺陷的电子模块;高性价比更换服务;全球原装备件供应。

l 服务合同:按既定标准预防性维护;保障服务工程师快速响应时间;保障备件交货时间。


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